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New 3.5 BBL System

One (1) 3.5 bbl Brewhouse

I Skid-Mounted Brewhouse
Note: This brewhouse description is based on our copper brewhouse design. If you choose the all-stainless steel brewhouse option, then all copper items will be replaced with highly polished 304 stainless steel.

1. 3 Brewkettle/Mash Tun

  • Gross volume: 4.5-bbl Available volume: 3.5-bbl
  • Heating method: Electric zone heating elements
  • Outer solid copper dome, highly polished
  • Inner dome: SUS304 stainless steel plate, 3mm thick, internal polished
  • Lower external vessel body: copper cladding on SUS 304 stainless steel
  • Accessories include manway, spray ball, spray pipe, lower agitator, reduction gear, motor and temperature gauge, inner heater (if needed).
  • Body: insulated with rockwool.

1.4 Lauter Tun & Whirlpool Combi Vessel Dual tank vessel: The upper vessel is the lauter tun

  • Outer solid copper dome, highly polished
  • Inner dome: SUS304 stainless steel plate, 3mm thick
  • External vessel body: Solid copper cladding on SUS 304 stainless steel

The lower vessel is the whirlpool
  • The external of whirlpool tun is made of SUS304 stainless steel plate, 3mm thick, highly polished
  • Body insulation with rock wool for heat preservation.

1.4.1 Lauter Tun:

  • Gross volume: 600L, available volume: 500L,
  • Equipped with manway, screen plate, waste grain port, CIP spray ball and sparging spray pipe.

1.4.2 Whirlpool

  • Gross volume: 600L, available volume: 500L,
  • Equipped with manway, spray ball and spray pipe.

1.5 Plate Heat Exchanger

  • Cooling area: 5m2
  • Made of SUS316

1.6 External Vent Piping

  • Specification: ?300x4m (two pieces)
  • Made of copper plate, processed carefully, matched to the mash and brew kettle. For example: The external exhaust is equipped with one vapor fan.

1.7 Wort Oxygen Device

  • Made of SUS304 stainless steel and titanium, internal polished
  • External is made of stainless steel, polished.
  • Includes inlet and outlet of mash, sterile oxygen port (mix sterile oxygen with mash fully), with titanium stick.

1.8 Yeast additive device

  • Volume: 10L
  • Made of imported SUS304 stainless steel carefully, internal polished
  • External is made of stainless steel, polished.
  • Includes three connection ports: additive yeast port (with sight glasses), sterile air port (sterile air filter) and mash pipe connection port, with one double metal temperature gauge.

1.9 Brix measuring unit

  • Columniform style
  • External canister is with input water port, overflow water port an drain outlet
  • Connected to the frame of the brewhouse.
  • Made of SUS304 stainless steel, internal polished,
  • External copper cladding is highly polished.

1.10 Workstation and staircase

  • The frame is made of square stainless steel of 100*50,with guide rail and handrail.

1.11 Pump, pipe, valve

  • 1.5 HP wort pump, sanitation grade

II Fermentation System
2.1 Cylindrical-conical fermentation tanks
Gross volume: 4.2-bbl or 8.4-bbl Available volume: 3.5-bbl or 7-bbl
Cooling means: jacket cooling
Coolant medium: glycol

  • Inner and outer of the tank are all made of SUS304 stainless steel, the internal side polished, the external is polished by auto-polishing machine.
  • Stainless steel dimple plate glycol cooling jacket
  • Internal tank is 3mm
  • The external cladding is 2mm.
  • On the bottom there is a 2” t/c drain, on the top there is an exhaust and CIP port, coolant in and coolant out pipe.
  • The tank body is equipped with manway, sample cock, temperature sensor, spray pipe, CIP sprayball, pressure gauge and butterfly valves etc.

2.2 Fermentation auto-control Ranco controllers and Honeywell motorized ball valves

  • Quantity: To be determined

2.3 Portable CIP/Beer Transfer Pump

  • 1HP, 3450 RPM washdown
  • Steel cart

IV Serving Tanks
6.1 Serving tank (Jacketed BBT version)
Gross volume: 4.2-bbl Available volume: 3.5-bbl
Inner and outer hull are all made of SUS304 stainless steel, polished

  • The thickness of the internal stainless steel tank is 3mm
  • The thickness of the external cladding is 2mm
  • The beer in the tank body is cooled off by means of a sidewall stainless steel dimple jacket
  • Side manway on lower sidewall
  • On the bottom there is a 1.5” drain; on the top there is a CIP assembly and PRV port
  • The accessories of the dispensing tank are spray ball, manway, sample cock, glass level tube, temperature sensor, spray pipe, pressure gauge and butterfly valves etc.

ALTERNATIVE
6.1 Serving tank (Single shell SST version for use in walk-in cooler)

Gross volume: 4.2-bbl Available volume: 3.5-bbl

  • Made of SUS304 stainless steel, polished
  • The thickness of the tank wall is 3mm
  • On the bottom there is a t/c outlet; on the top there is an exhaust and CIP port, coolant in-out pipe.
  • The accessories of the dispensing tank are spray ball, manway, sample cock, glass level tube, temperature sensor, spray pipe, pressure gauge and butterfly valves etc.
  • Quantity:

System Pricing
Please note that due to the highly volatile state of the 304 stainless steel market, all tank and vessel pricing is subject to change without prior notice. No order is deemed to be final until ABT has received a written purchase order and full deposit payment from the Buyer.

Brewhouse Price (Without Tanks): $46,750
Copper Brewhouse Vessels Upgrade: $8,000
C.E. Certification of Control Panel & Pump Motors: $5,000
Note: For customers in the European Union our brewhouse control panel and pump motors will either be built in Europe, or supplied by a C.E. certified manufacturer. ABT tanks and vessels are not C.E. certified. European customers should contact us to discuss delivery options.

Tank Pricing
3.5-bbl FV: $5,650 each
7-bbl FV: $8,375 each
3.5 bbl BBT: $5,500 each
7-bbl BBT: $8,275 each
Ranco Temp. Controllers: $250 per jacketed tank
3.5 bbl SST (Single Shell): $3,750 each
7-bbl SST (Single Shell): $5,375 each

Options
Malt Mill & Grain Handling System
RAD 200 Malt Mill

  • Capacity: 200Kg/h
  • Double-roller
  • 1HP, 3450 RPM motor

1.2 Grain Handling System

  • 20-ft flex auger
  • 0.5HP motor
  • Manual dump grain hopper $5,900

Glycol Cooling System
3.1 Aqua Products 5-ton Glycol Chiller Package

  • Model C-DCP-060B-S4I
  • R-40A
  • Includes integral glycol tank and pump $8,100

Beer Filter

  • 20 x 20cm Plate & Frame Sheet Filter $3,500

Portable Pump On Cart

  • 1HP transfer pump
  • Steel cart $2,900

Miscellaneous

  • 100-ft/3 m plicord beer hose, 1.0”
  • Lot of hose camps and fittings
  • Basic laboratory glassware set, hydrometer
  • One (1) 6” stainless steel carbonation stone $3,500

Installation Supervision: $10,000*
* Includes all travel expenses for installation supervisor and installation supervision for a period of up to ten workdays. Customer is responsible for site preparation as per ABT’s instructions, and for supplying trade and manual labor and moving equipment as needed and directed by ABT Installation Supervisor.

Freight: To Be Determined**
** The brewhouse will take up one third of a 40-foot shipping container. The final number of shipping containers needed will be determined by the selection of optional equipment and the number and size of the tanks chosen.

Terms of Sale

  • Payment terms are 50% with order, balance at shipment of main equipment.
  • Shipment will be approximately 12 weeks from receipt of deposit and approval of tank and vessel drawings.
  • Delivery will take approximately 25-28 days, door-to-door.
  • All ABT tanks and equipment come with a one year limited warranty on parts and labor.

Price: F.O.B. West Coast


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